Innovation
Dynamic Energy Management
BAOFN AirLink Optimiser delivers intelligent control, lower energy use and longer asset life. It connects to most modern SCADA and plant software, so compressors run when demand needs them, not when habit says they should.
- Siemens SIMATIC
- Energy efficiency / lower TCO
- OEM capability
- SCADA and plant software
- 24/7 nationwide support
Compressed air is the largest controllable energy variable
Across mining, industrial manufacturing, energy generation and process plants, compressed air often accounts for a large share of site electricity. Against rising grid volatility and tariff pressure, that load is too important to run on guesswork.
Grid prices do not pause for a quiet shift
NERSA escalations of 8.76% and 8.83% in consecutive years sit on this curve. Unused capacity that looked cheap in year one costs more every year it stays on.
Close the waste gap
Operators keep spare machines spinning “just in case”. AirLink tracks demand and stops units safely when they are not needed. Constant high capacity feels safe — and quietly burns energy through every off-peak window.
The Efficiency Stack
Each layer is an independent technological leap. Stacked together they cut energy use, reduce maintenance, and lower total cost of ownership, with AirLink Optimiser as the digital brain on proven BAOFN hardware.
4
Digital layer
BAOFN AirLink Optimiser — intelligent scheduling, analysis and real-time control.
3
Architectural layer
Decentralised modular array — scalable plant architecture for precision demand matching.
2
Electrical layer
IE5 ultra-premium SynRM motors — premium efficiency at the drive train.
1
Mechanical layer
Two-stage BAOFN BHE air-end — the hardware foundation AirLink orchestrates.
Complete control. Complete confidence.
20–40%
Reduce energy costs
Reduction in kWh through smart, half-hourly optimisation of the compressor network. Typical published range; site survey required.
Asset life
Extend equipment life
Lead/lag rotation balances duty cycles — adding up to one extra year in every four years of operation.
3–6 months
Fast capital recovery
Typical payback window when AirLink removes avoidable energy waste from the shift profile. Indicative, not a guarantee.
Top tier
Performance leadership
Control demand. Stop living on pressure alarms.
Industrial-grade intelligence on Siemens SIMATIC
AirLink runs on a Siemens SIMATIC S7-1500 — a standard industrial PLC, not a closed custom controller. You spare it, staff it and support it like the rest of the plant. Operators work the fleet from the SIMATIC panel: status, setpoints, scheduling and compressor detail. The same system connects to most modern SCADA and plant software, so AirLink sits in the control room you already run.
Ready to modernise your compressed-air network?
Request a detailed scope discussion. We will help you assess AirLink Optimiser against your pressure, airflow and shift profile. Expect a response within one working day.